Torsional vibrations on train wheel sets

Modeling and simulation of self-excited torsional vibrations on train wheel sets

During the operation of rail vehicles, self-excited torsional vibrations can occur on the wheel sets under certain circumstances. In extreme cases, the resulting dynamic torsional moments lead to failure of the interference fit and thus to rotation of the wheel on the wheelset shaft.

Zug
Battery-powered electric train in Saxony [1]
Radsatz mit Verdrehung des Rades
Wheel distortion due to torsional vibrations of the wheel set [2]

This could result in a displacement of the wheel on the wheel set shaft, accompanied by a change in the track dimension of the wheel set. In order to ensure the safe operation of rail vehicles, the legislator stipulates that a separate proof of strength of the wheel sets must be provided for approval, taking into account self-excited torsional vibrations. This is currently only possible by means of time-consuming measurements. This results in two major problems. Firstly, the test conditions that favor the occurrence of torsional vibrations are not known, which means that torsional vibrations tend to occur randomly and cannot be specifically induced. Secondly, the measurements can only be carried out at a late stage of tensile development. This means that if the strength verification fails, the necessary revision of the wheel set is only possible at enormous cost.

 

A supplement to verification by means of measurements on the vehicle is a calculation based on suitable models. One challenge in the development of suitable simulation models is to adequately model the wheel-rail contact and the influence of the motor Control under environmental uncertainties (e.g. weather, condition of the rail).

 

MBD wheel set
Multibody model of a wheel set
FEM wheel set
Finite Elemente Modell eines Radsatzes

This is where this project comes in, the core objective of which is to develop a simulation model for predicting self-excited torsional vibrations. The various uncertainties are to be incorporated using standard uncertainty quantification methods (e.g. surrogate modeling, Monte Carlo, Bayesian methods). On the one hand, this is intended to minimize the risk in the design of the wheel sets with regard to strength and press fit and, on the other hand, to show under which test conditions self-excited torsional vibrations occur more frequently.

 

References:

  1. Alstom and VMS Present Battery-Powered Electric Train in Saxony | Railway-News
  2. Trimpe, „Untersuchung der Ursache von Radverdrehungen an Schienenfahrzeugen unter Berücksichtigung des Einflusses von Torsionsschwingungen“, 2022 Germany
Contact: Alexander Schulze, M.Sc.